Industrial chicken net production; an engineering solution to increase productivity and return profitability to production lines

Introduction

In recent years, many manufacturers active in the field of wire and metal mesh have faced a serious challenge: decreasing profit margins due to rising raw material prices, energy fluctuations, declining production quality in semi-traditional methods, and ultimately losing market share to manufacturers equipped with fully automated lines.

The production of chicken wire, as one of the most consumed products in the wire industry, if not carried out with an industrial approach and based on standard equipment, will not only not create sustainable profitability, but will also cause capital depreciation and a decline in brand reputation.

In such circumstances, the main solution is not to increase the workload, but to upgrade production technology and use precise, stable, and engineered equipment.

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Investigating the main problem in the chicken net production industry

Chicken netting or hexagonal netting is one of the key products in the following industries:

• Poultry farming and animal husbandry

• Fencing gardens and agricultural lands

• Construction and slope projects

• Light insulation and rabbeting

Despite high demand, many workshops face the following problems:

1. Fluctuation in the quality of springs

In traditional methods, the wire twist angle and the uniformity of the twist are controlled manually or semi-automatically. This causes irregularity in the spring dimensions and reduces the strength of the network.

2. Raw material waste

Failure to accurately adjust tension and twist can cause wire breakage or significant waste.

3. Low production speed

Older machines have limited capacity and are not able to handle large orders.

4. Cost of repairs and line stoppages

Non-standard mechanical structure and lack of precise control system cause frequent stops and increased maintenance costs.

As the market becomes more competitive and industrial customers become more sensitive to consistent quality and on-time delivery, these challenges directly lead to reduced sales.

 

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Traditional methods of producing chicken netting and their disadvantages

Some units still use old devices or non-engineered assemblies. These methods have the following limitations:

• Manual adjustment of the pitch

• Inconsistency in production speed

• Lack of centralized lubrication system

• Strong dependence on operator skill

• High energy consumption compared to output

The hidden costs of these methods include the following:

• Increased wire waste

• Reduced component lifespan

• Customer dissatisfaction due to changing the fountain size

• Inability to compete on price in bulk orders

As a result, continuing production with a traditional structure is practically an obstacle to business development.

 

 

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Industrial and standard solution for sustainable production

The principled solution in the production of chicken wire is to use industrial machines designed based on mechanical standards and process control.

A standard production line should have the following features:

• Uniform hexagonal torsion control

• Precise adjustment of fountain size

• Input wire tension control

• Automatic roll retractor mechanism

• Stable and low-wear power transmission system

When selecting appropriate equipment, the following criteria should be considered:

• Actual production capacity per shift

• Quality of mechanical parts and gearbox

• Adjustable for different fountain sizes

• Energy consumption proportional to output

• Access to after-sales service and spare parts

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Introducing the Pars Baft Golestan chicken net production machine

Pars Baft Golestan Machinery Knowledge-Based Complex, focusing on the design and manufacture of machinery for producing various types of metal mesh, has designed a fully automatic chicken net production machine to suit the needs of the domestic and export markets.

This device is designed to solve common problems for manufacturers and offers the following features:

• Uniform production of high-precision hexagonal springs

• Ability to work with hot and cold galvanized wire

• Precise control of the twist pitch

• Automatic roll retracting system

• Industrial reinforced chassis structure

• Significant reduction in raw material waste

In this device, the power transmission is optimally designed to reduce component wear and maintain performance stability during long shifts.

It is recommended that the site text include an internal link to the chicken net production machine product page, as well as related articles such as wire drawing machine and galvanizing machine, to strengthen the internal linking structure and optimize the site's Crawl Budget.

 

 

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Important technical specifications and factors affecting device selection

When deciding to purchase a chicken net production machine, paying attention to technical specifications is of great importance.

Production capacity

The capacity of the machine varies depending on the size of the spring and the diameter of the wire. A standard industrial machine should be able to produce continuously for an 8-hour shift without loss of quality.

Wire diameter range

The ability to work with different wires (typically 0.7 to 1.2 mm) is an important advantage in meeting market needs.

Energy consumption

The optimal design of the gearbox and drive system reduces electricity consumption per square meter of production.

Spring torsion quality and uniformity

The precision of the wire guiding and forming system determines the final quality of the net.

Customization capability

The ability to adjust the spring size, mesh width, and production speed to suit customer orders is an important competitive advantage.

 

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Important points before purchasing and setting up a production line

Before investing in a chicken wire production line, it is essential to consider the following:

Space required

The dimensions of the hall must be proportional to the length of the machine and the storage space for the produced rolls.

Sustainable industrial power supply

It is recommended to use standard three-phase power to prevent performance fluctuations.

Human resources

In fully automatic machines, the number of operators will be reduced and there will be more focus on quality monitoring.

Access to after-sales service

In conditions of unstable internet and communications, collaborating with a domestic manufacturer that provides in-person services and rapid technical support is a strategic advantage.

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Summary and conclusion

Chicken wire production becomes a profitable and sustainable business when it moves away from the traditional structure and toward precision-engineered industrial equipment.

Challenges such as quality fluctuations, raw material waste, and frequent production line stoppages are directly caused by the use of substandard machinery.

The chicken net production machine designed by Pars Baft Golestan Machinery Company, with a focus on precision, durability, automation, and reduced depreciation, can be a practical solution for increasing productivity and return on investment.

To review the technical details, production capacity tailored to your workshop's needs, and receive expert advice, it is recommended to read the relevant product page on the official Pars Baft Golestan website and evaluate the complete specifications of the machine.

In addition to increasing production efficiency, this approach also provides the opportunity to regain lost rankings in Google search results through specialized content production, targeted internal linking, and improving site structure.

 

 

The wire industry is one of the most attractive and profitable industrial sectors in the country today.
If you are planning to launch a production line
or are looking to upgrade your production capacity,
choosing the right machine is the most important step.

Pars Baft Golestan, the most complete manufacturer of wire industry machines in Iran
with patented equipment
and permanent support,

It is by your side.

📞 Call for consultation and price inquiry

Golestan Province, Aqqala Industrial Park, End of Industry 1
📞 Direct contact number:

09120601573

09120172006

09120172008